PSI Inspector

Job Description

I n the heart of Central Ohio, Illuminate USA is transforming solar panel manufacturing from our cutting-edge facility in Pataskala. As a new standalone joint venture established by two global leaders in renewable energy, we’ve rapidly grown to over 1,500 associates and are now fully operational in our 1.1 million-square-foot factory. Our vision is to establish one of the largest solar panel manufacturing operations in the Western Hemisphere.

This is an exciting time to join Illuminate USA as we continue to grow and innovate. We’re not just building solar panels—we’re building a team of dedicated, passionate associates eager to make a real impact. If you’re looking to be part of a collaborative, people-focused, and forward-thinking workplace, we want to hear from you!

We offer competitive pay, comprehensive benefits, and continuous opportunities for career growth. Come join us on this journey to create a brighter, more sustainable future in the Columbus area.

The PSI Inspector is a hands-on role within customer quality inspection process, responsible for supporting the accurate and efficient inspection of photovoltaic modules. This role ensures inspection activities are performed in compliance with established standards and contributes to maintaining product quality and operational efficiency. The PSI Inspector works closely with third-party auditors to support smooth inspection operations, while adhering to safety and quality standards. This position requires physical capability to handle modules, including lifting, flipping, and repositioning as part of daily PSI execution, and ensures consistent application of inspection processes.

Key Responsibilities

Daily Inspection Execution:

- Coordinate with the Warehouse team to move pallets into the staging area for PSI. Verify that the correct pallets are delivered, coordinate the unstacking of pallets, and prepare them for transfer into the PSI room for unboxing and inspection.
- Manually install the required jigsto prepare for IV, EL and Hi-Pot testing and remove them once testing has been completed.

- Perform basic visual inspection (VI) prior to PSI. Identify and report modules that may not meet visual inspection criteria, and arrange for replacements or relocate such modules outside of the auditor’s inspection samples with auditor approval.
- Safely operate pallet jacks and/or forklifts to transport pallets. Perform physical tasks such as lifting, flipping, and repositioning modules during PSI inspections.
- Remove all used boxes and packaging materials from the PSI area and transport them to the Inbound Warehouse.

Nonconforming Product Handling:

- Assist in the identification, segregation, and disposition of nonconforming modules. Responsible for locating and replacing all modules identified as defective by either the auditor or the PSI team.
- Support the coordination of replacement, rework, and final disposition activities in collaboration with production teams.
- Perform required rework on modules, including glass cleaning, frame glue application, removal of excess glue, and other visual-quality-related corrections.

Job Qualification

- High school diploma or GED
- Familiarity with photovoltaic module inspection processes, including EL, IV testing and calibration, and Hi-Pot testing.
- Basic knowledge of photovoltaic module structure and common defects.
- Physically capable of handling modules, including lifting, flipping, and repositioning up to 40-50 pounds as required.
- Ability to safely operate pallet jacks and/or forklift.
- Demonstrates reliability, accountability, and a strong work ethic.

At Illuminate USA, we are committed to fostering an inclusive and diverse workplace. We proudly embrace equal opportunity for all, ensuring that all qualified applicants are considered for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other characteristic protected by law. Your unique background and experiences are valued here, as we believe they strengthen our team and drive our mission forward.

Illuminate is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.